Vision Inspection Systems | Real-time inspection

Vision Inspection systems are an important tool on production lines to inspect product quality in real-time. Matthews’ range of vision inspection solutions are designed to help you make your packaging process leaner and more reliable, so you can drive a sustainable competitive advantage.

Automated, real-time inspectionIMG_5041

Matthews provides an advanced range of systems for real-time inspection, guidance, identification, measurement, tracking and counting – in many diverse industries.

We can provide solutions to:

  • Check closure seals
  • Inspect presence, position and formation of a code
  • Validate presence and positioning of labels
  • Check graphics/ design elements
  • Provide packaging validation
  • Inspect product for fill levels, content, shape, size etc.
  • Inspect rigid containers (e.g. bottles, cans, boxes) to ensure they meet dimensional and cosmetic requirements
  • Sort products based on marking

Vision Technology Solution

Vision solutions are typically built with several components including:

 Hardware Software  Other integration considerations: 
  • Lighting/ Illumination
  • Cameras/ Lenses
  • Controller/ PLC/ PC
  • Material Handling
  • Tools
  • Algorithms
  • Controlling software
  • Stand alone vs. integrated
  • Tested across product range on the line
  • Training & ongoing maintenance
  • Initial programming


To scope the project and recommend the right technology, we consider several factors including:

  • Number of products and variants that run on the line
  • Type of inspection (Code, Presence, Gauging, OCR, OCV, Pattern Match)
  • What constitutes a pass or fail
  • Handling of rejects 

 We would recommend the best fit solution (Cognex, SICK, Datalogic or any other) based on your application requirements.

Complete integrated solution

You can have a complete solution by integrating your coding and labelling systems with real-time inspection vision systems – all managed by Matthews’ iDSnet software. With iDSnet managing the product identification process, you can rest assured that the right code is placed on the right product at the right time. Vision inspection technologies can be implemented as part of the solution to verify code/label presence, position and formation. And where there is no code/label present, the product can be directed to a reject bin or to a different conveyor to get recoded. The result is a completely automated packaging process and greater efficiencies. 
In addition, iDSnet Manager can provide full reports on reject rates, reject reasons, and more. 


Vision System Design

At Matthews Australasia we take pride in the custom design of each project. Whether you are looking for a single sensor accept/reject style system or a far more complex system using multiple cameras and sensor arrays, we have the experience and supplier relationships to ensure your expectations are exceeded. Our Vision System Design process begins with a meeting between the customer and one of our experienced Application Engineers.

During our Vision System Design Meeting we input all aspects of your requirements including product specifications, working environment, production line details, special requirements into our project evaluation and management system. We collect samples and videos of lines in action and measurements. This allows us to properly scope each project and tailor a system to your requirements.

Key considerations throughout our vision design process include:

  • Product specifications (size, shape, orientation etc.)
  • A clear understanding of what a pass and a fail is
  • Lighting selection
  • Camera type
  • Lens selection
  • Reject requirements
  • Stands, brackets & various accessories
  • Software & databases
  • Operator access requirements
  • Operator Feedback (ideally visual)
  • Safety & Fail-Safe requirements

    If this list looks too long then the items could be grouped into categories, for example: 

    • Product specifications; pass and fail determination
    • Vision system hardware – camera, light etc. selection
    • Rejects, brackets, stands and accessories
    • Software
    • Operator considerations
    • Safety and fail safe requirements

    The information is then gathered and provided to our expert engineering team who will tailor a system to suit and provide options that may add additional value. Along with providing you quality equipment, Matthews can also supply complete systems along with installation, training and documentation. 

    What we need from you:

    It is quite common to receive an inquiry where the customer is not sure what they want. This is understandable since most people are not familiar with vision solutions and their capabilities. However, it helps everyone if you can write a brief specification on what the problem is that you want to solve, along with some specifications and a clear distinction of what a pass is and what a fail is in terms of your product. Samples are also extremely important, so it's always helpful if you can provide pass and fail samples of your different products and provide these to our Application Engineer.  

    In order to provide budget or a formal price testing may also be required, if so charges may apply. If required, a formal quote will be issued which will describe the application, the inspection process and the price. For more complex application, following receipt of a P.O., a detailed specification may be issued for your sign off.




    Contact Matthews to find out the most suitable vision inspection solution for your application.


    Basic Vision Inspection Systems
    Achieve effective and lean manufacturing processes easily with basic vision inspection solutions. Matthews works closely with iQVision to design simple yet high-performance vision inspection solutions that suit your needs and processes.
    Complex Vision Inspection Systems
    Realise the benefits of a vision inspection system designed for your complex application. Matthews can custom-design a multi-functional vision inspection solution to drive continuous improvement, enable lean manufacturing and maximise ROI.


    High Performance Vision Inspection Systems
    Take a step closer to zero-defect manufacturing. Matthews’ vision inspection systems empower you to improve product quality, promote efficiency, and ultimately improve your bottom line. Discover the benefits for your business.


    Coding, Labelling, and Inspection in Food & Grocery
    Looking for ways to streamline and improve your coding, labelling and inspection processes? With our vast experience in the food and grocery industry, Matthews can provide a custom solution to give your business the competitive advantage.
    Coding, Labelling, Inspection for Non Alcoholic Beverages
    Streamline your coding, labelling and inspection processes. With many years’ experience working with Non Alcoholic Beverage businesses of all sizes together with our advanced technologies, Matthews has everything you need to transform your unique pro ...


    Precise Inspection Solutions
    Detect, identify and correct any problems before your products leave the plant. Matthews offers a range of advanced inspection solutions designed to achieve precision in your production line, so you can reduce cost, protect your brand and improve you ...

    Case Studies

    TriMas Corporation
    A leading Australian supplier of high quality automotive accessories wanted a robust checking system to correctly identify over 100 very similar parts.

    White Papers

    Upgrade to Upscale: 5 Ways Your Product ID & Inspection Equipment is Costing You
    “No code means no product”, which makes having reliable product ID equipment critical. Often manufacturers think “if it ain’t broke, don’t fix it”, but this whitepaper gives five reasons why upgrading obsolete or older product ID and inspection equip ...
    Objective Quality Assurance Whitepaper
    Product quality is crucial for manufacturers to uphold their brand image and create long-term relationships with their customers — and vision inspection technology is the key to maintaining this competitive advantage. This is an essential read for an ...
    The Ultimate Guide To Automated Product Inspection
    Product inspection systems, such as metal detectors, checkweighers, x-ray and vision inspection systems, can help ensure that every product leaving your factory doors is of the best quality, ticking all the boxes for consumers and retailers. At the s ...
    Choosing cost effective coding, labelling and inspection systems
    No single solution will suit every application. This eBook takes people looking to buy product ID solutions through 5 simple steps to help them decide what they need, and what’s right for their business.
    How To Avoid Recalls Due To Packaging and Labelling Faults
    Incorrect labelling is the cause of one-third of Australia’s food recalls. Between 2005 and 2014, the Food Standards Australia New Zealand (FSANZ) agency coordinated 586 food recalls. Of those, 32% were due to incorrect labelling, including undeclare ...




    For a speedy response fill out the form below

    Rate this page

    • Rate as Helpful0% Helpful votes
    • Rate as Not helpful0% Not helpful votes