Complex Vision Inspection Systems

Make sure products are labelled and filled correctly, are compliant, in-spec and shelf-ready straight off the production line. Working with iQVision, Matthews can custom design a vision inspection solution that can be seamlessly integrated into your production line to achieve your business goals. 

Whereas a basic vision inspection system is designed to satisfy one simple business process. The solution typically becomes a complex vision inspection system when the number of variables increase. These can work on production lines running multiple products and inspecting a wide range of elements, such as front back label match, caps, tampers, fill levels, codes and more. 

We can custom design a complex vision inspection system that performs one or more of the following:

  • Cross reference: Matching or cross referencing multiple elements of packaging, such as caps to labels or barcodes on the back label to design elements on the front label.

  • Code inspection: Complete in-line solution that verifies code presence, position and formation, and, where necessary, enables full code reading and matching.

  • Line monitoring: High speed cameras can diagnose a diverse range of manufacturing process issues.

  • Closure and seal validation: Check the integrity of a closure placed on a bottle, tub or pack.

  • Empty container inspection: Inspect empty bottles, cans, tubes, boxes, tubs and other rigid containers to ensure they meet dimensional and cosmetic requirements.

  • Item count: Use smart cameras to count bottles and other containers within cartons. 

  • Label inspection: Ensure perfect product presentation and confirm label ID every time.

  • Packaging quality inspection: Inspect products and other packages to verify the packaging process was completed to your exacting standards and specifications. 

  • Pick & Place: Use vision inspection to facilitate robotic pick & place processes, allowing fast detection of the position and orientation of parts for identification, sorting and packing.

Contact Matthews to find out how we can customise a vision inspection solution for your complex application.

Case Studies

TriMas Corporation
A leading Australian supplier of high quality automotive accessories wanted a robust checking system to correctly identify over 100 very similar parts.
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