EOFY is coming: How to secure budget for the fixes your line actually needs

Apr 24, 2026 by Matt Nichol

See where hidden line losses are affecting output, cost + ROI

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For manufacturers, EOFY is when those “we should fix this” conversations can finally turn into action.

Budgets are being finalised, priorities are clearer, and projects that have been waiting for the right moment suddenly have a path forward.

The question is: which projects will get the green light and which will be left behind for another year?

The difference comes down to how well you can justify the investment for your production line.

Image credit: Alfexe

The real cost of doing nothing

 

Most production issues don’t fail loudly. They show up in small, daily compromises, such as operators manually correcting codes, rework due to labelling errors, unplanned downtime, and compliance risks increasing.

Individually, these feel manageable; but collectively, they drain margin, productivity and confidence.

For example:

  • A coding error caught late in the run can mean hundreds (or thousands) of units reworked or scrapped
  • Manual date changes between SKUs add minutes to every changeover, compounding into hours of lost production each week
  • Overfilling might only be a few grams per unit, but across a full production run, that’s significant product giveaway
  • A missed allergen declaration or incorrect label format can trigger costly recalls or retailer penalties

These aren’t one-off events; they’re daily friction points that quietly add up. That’s why it’s important to use EOFY to invest in meaningful changes, whether that’s automating processes or upgrading equipment.

Where EOFY delivers real ROI

Not all capital spend is equal. The projects that get approved and deliver value fastest tend to fall into three categories:

 

1. Compliance and risk reduction

If your line is exposed to labelling errors, traceability gaps or audit risk, EOFY is the time to fix it.

Common issues include:

  • Incorrect or inconsistent date coding across products
  • Labels applied to the wrong SKU during changeovers
  • Lack of traceability between batch data and printed codes
  • Manual processes that rely heavily on operator accuracy

In regulated industries such food and beverage, even small errors can escalate quickly from failed audits to product withdrawals or recalls.

Fixing these issues isn’t just about avoiding penalties. It’s about protecting brand trust and retailer relationships.

Image credit: Zhanna Hapanovich

2. Eliminating hidden waste

Small inefficiencies compound quickly in high-volume environments.

This might be overfilling to stay compliant, manual coding corrections, frequent line stops, or ink, label and packaging waste.

In practice, this often looks like:

  • Filling above target weight to avoid underfill risk, resulting in consistent product giveaway across every unit
  • Printing errors that lead to label or packaging waste during start-up or changeover
  • Operators stopping the line to fix coding issues, creating micro-stoppages that reduce overall line efficiency
  • Excessive ink or ribbon usage due to inefficient coding setups or poor-quality prints requiring rework

These are often the easiest ROI cases to build because the waste is already happening, every single day.

3. Unlocking line efficiency

Sometimes the issue isn’t one piece of equipment, it’s how systems connect.

Disconnected coding, labelling and data systems create friction: slower changeovers increased operator intervention and higher error rates.

For example:

  • Operators manually entering product data into printers increases the risk of human error and inconsistent outputs
  • Lack of integration between ERP systems and coding equipment leads to duplicate data handling and delays
  • Changeovers require multiple manual steps across systems, extending downtime and increasing complexity

Targeted upgrades, such as integrating coding and package code management systems, can:

  • Automate data selection
  • Reduce reliance on manual input
  • Enable faster, more reliable changeovers

In fact, there are lots of ways to reduce waste in your coding and labelling process, without requiring a full line overhaul.

Image credit: Sommart

Why good projects get stuck

Most manufacturers already know what needs fixing. The real challenge is getting it approved.

Common blockers include:

  • Unclear ROI: The problem is known, but the financial impact isn’t quantified
  • Competing priorities: Projects get deprioritised against larger capital initiatives
  • Perceived complexity: Thinking “it will disrupt production” or “it’s too hard to implement right now”
  • Capex constraints: Budget is tight, even when the need is clear

That’s why it’s important to frame proposed projects in a way that gets traction.

How to get approval faster

 

1. Work with your CFO

One of the fastest ways to get a project approved is to position it as a financial decision, not just an operational one.

Bring your CFO in early and frame your case in financial terms.

Your CFO is focused on data, risk and return. That means clearly showing:

  • Cost of rework, waste or downtime
  • Impact on throughput and revenue
  • Risk exposure (compliance, breakdowns, variability)

For example:

  • Quantify hours lost to rework each month
  • Show how downtime affects output
  • Compare reactive maintenance vs planned upgrades

CFOs also care about predictability. Unplanned downtime, manual processes and disconnected systems create variability and unforecasted costs, making operations harder to manage and scale.

By contrast, investing in automation, integration or reliable equipment delivers more consistent output, fewer surprises and better data for decision-making.

Image credit: Jittawit

2. Quantify the problem

If you can measure it, you can justify fixing it.

Put numbers around the problem:

  • Cost of waste (per shift, per week, per year)
  • Downtime impact on throughput
  • Risk exposure (compliance, recalls, rework)
  • Cost of unreliable equipment (downtime, excess maintenance, lost production time)

Tools such as Matthews’ iDSnet can support this by providing real-time production data and visibility across your line, helping you quantify inefficiencies and build a stronger business case.

3. Focus on payback, not price

Capex gets approved when payback is clear.

Frame your case around:

  • Time to ROI
  • Ongoing cost savings
  • Risk avoided

Projects that reduce rework, eliminate giveaway, or improve uptime can pay for themselves faster, making them far easier to approve than large, long-term investments.

Also consider asset lifecycle. Equipment nearing end-of-life often brings rising maintenance costs and higher downtime risk – what reliability engineers refer to as the “bathtub curve”.

4. Reduce perceived risk

Decision-makers need confidence that implementation won’t disrupt production.

That means:

  • Proven solutions already used in similar environments
  • Clear implementation plans
  • Minimal downtime or staged rollout options

It’s also worth considering upcoming regulatory or retailer requirements. Investing early can reduce future compliance risk and avoid rushed, reactive upgrades later.

The easier and safer the project feels, the faster it moves.

5. Explore flexible funding options

Capex isn’t the only path. If you don’t have the capital upfront to purchase the new coding, labelling and packaging equipment, leasing and financing can be an attractive alternative.

Leasing and financing options can:

  • Spread cost across the asset lifecycle
  • Align payments with realised savings
  • Reduce upfront budget pressure

You may also be eligible for rebates, sustainability grants, R&D tax incentives, or funding for automation upgrades, helping offset capital costs and improve the business case. Use the Grants and Programs finder to see what’s available.

Image credit: Natalya Kosarevich

Turning insight into action

Another year of waiting to invest is another year of waste, risk and inefficiency built into your operation. EOFY is your opportunity to reset that.

At Matthews Australasia, we help you define the problem, quantify the impact, and deliver a solution that works from day one.

With integrated solutions, proven ROI use cases and local support, we reduce the complexity of justification, and the risk of getting it wrong.